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The surprised SMT solution
ASCEN provide OEM serve and producting standard /customized automatic assembly equipment,specialize in PCB conveyor,PCB depaneling machine,PCB router,SMT component feeder,PCB loader unloader and so on
 

Tab Bonding Machine LCD Repairing 100 Inch TV 45Psi - 75Psi Working Pressure

Detailed Product Description

ASCEN technology team is escorted by a vigorous team of humble and patient staff. They enjoy listening to the clients and tailoring automatic assembly solutions up to clients' demand. we dedicated to making quality machine that help our clients operate more efficiently and effectively.If you interested in our complete equipment solution,please go to our engineering web: www.ascen.ltd




Brand: ASCEN Working Pressure: 45-75psi
Approval: CE ISO Application: TV Repair TAB Bonding
Warranty: 2 Year Weight: 550kg

 

 

 

 Tab Bonding Machine LCD Repairing 100 Inch TV 45Psi - 75Psi Working Pressure

 

 

Large Size LCD TV Panel TAB Bonding Machine Quick Overview:

 

According to maintenance staff tailored high-end products , machine not only in the accuracy of the temperature and the mechanical accuracy do the precision design , the procedures also increases the glass and circuit board parameters direct selected function , working pressure automatically switch , greatly facilitate the technical staff selected the parameters , increased the tool bit preheating function , to ensure that the machine at any temperature difference can ensure heating rate and temperature accuracy , the bonding effect reached factory-class level , high bonding excellent rate, low repair rate , this machine is the maintenance and after-sales staff preferred the classic model.

 

All  the LCD TV Panel Problems ,like dark dot,horrizon line,vertical line and so on,all the problem unless the broken crack LCD Screen.

 

tv bonding machine data :

 

Our factory have two model TAB Bonding Machine for LCD TV Panel Repair,both of them suitable for FPC, COF, TAB and LCD Panel, PCB bonding.Below is some of their characters,can repair LCD TV Screen size up to 100 inch.

 

Model    
Head NO. 1 2
Panel thickness 0.3mm-1.1mm(single layer glass)
IC No. Multi/panel
Bonding direction X or Y
Boning time TFT, 1.8s/chip
Capacity TAB, 380 pcs/H
Bonding accuracy ±1.5um
Positioning accuracy ±0.5um
Working environment Clean, dust free
Air pressure 0.5-0.7Mpa
Automatic pressure Multi pressure, max 10 segments
Input AC220V/50Hz
Power 1200W
Pneumatic parts Japan SMC MXS20-75/MXS20-100
Heating method Pulse heating
PID temperature system

Brand: Japan AZBIL

Model: C36TV0UA1200

Hot head

Material: Japan titanium alloy

Size: 45*1.4*10

Plane precision: 0.001mm

Plane thickness: 0.5mm

Thermocouple K type, origin USA OMEGA
Controller Japan Panasonic PLC
Image system

Japan Panasonic image system

COF positioning: down positioning

PCB positioning: Yes

Camera quantity: 3

Microscope: 30-120 zoom

COF monitor: 19” * 2

PCB positioning monitor: Yes

Up light: Yes

Down light: Yes

COF fine adjustment

Origin: Taiwan

Guide rail type: U type

Accuracy: 0.01mm

Adjust direction: X/Y/R

R range: Rough adjustment 360°;

Fine adjustment ±5°

Camera fine adjustment

Control: X/Y/Z micrometer

Focus adjust: manual

Alarm

Air pressure fault;

Temperature fault;

Thermocouple fault;

Operation fault

Hot head positioning Any positon
Parameter memory Multi parameter group storage
Size L1800*W1200*H1520mm
Weight 450kg

 

LCD TV Screen Repair Thermode Soldering Working Principle:   A. The system is used to control the Panasonic:   In the PLC,we have preset all the tv brand technical parameters,you dont have to set any data when you deal with different brand tv,just need to change the brand button on the lcd display.   Save the market of the brand TV Repair required parameters like Samsung, LG, Sharp, Sony,Toshibo,Philip,Zenith,JVC,CMO, AUO, bright star, Hitachi, HannStar, Huasheng, Chinese, etc.. The four section temperature set points, the first section temperature, initial temperature of second section temperature, cooling temperature. PLC and touch screen communication, according to the function of automatic control in the production process of production expansion. System of automatic detection, alarm display function, make the equipment maintenance more convenient.   B.  The inlet temperature sensing line and the new Panasonic temperature chip (TC2) to make the temperature control more accurate, with heating time, temperature higher precision, and the addition of synchronous display temperature curve and parameters.   C. 6.5 inch intelligent man-machine interface, programmable logic controller (PLC) control system, stable operation of the device, reliable.   D.  Compared with consistent temperature lcd tv panel repair,we use pulse heating,which is more quick heating and cooling during bonding.
Fast heating / cooling and secondary cooling function. High quality titanium alloy head, automatic temperature compensation function, so that the temperature is more accurate.   E. The Alignment bench micrometer ensure machine High precision alignment:


Equipped with advanced optical alignment system, fully meet the product clear alignment and production precision, para X, Y, Z axis adopts high precision micrometer regulator, rail synchronous operation, ensure high precision alignment. 19 inch large screen display contrapuntal line electrode, the alignment more quickly, more elegant appearance

 

How to Repair your Samsung and LG TV Panel with our Machine   1. using imported circuit and pneumatic fittings, Japan's matsushita PLC controller is adopted in the core, by SMC pneumatic components of precision components.   2. cylinder part adopts horizontal bar higher precision guide rail combination plan, has the state set shift, the characteristics of the deviation.   3. provide a multi-position pulse current systems and control, to meet the different requirements of diversified products for heating power.   4. the high precision temperature control system, using PID self-tuning control scheme, can be a period of temperature heating and temperature compensation function in time, the temperature accuracy to + / - 1 , meet the requirement of maintenance process precision of temperature.   5. 7 inch human-machine interface touch screen control system, which can store multiple brand hot pressing parameters and display the actual temperature curve.   6. the built-in vacuum adsorption system, hot pressing head high precision level control device.   7. the X axis servo control LCD (step) mobile function, can set up multiple IC point coordinates, can also do Y axis moving, after completion of the FOG straight to FOB process.   8. equipped with Japanese high-definition coaxial optical registration system and bring the light system, effective guarantee product registration precision requirements.  Tab Bonding Machine LCD Repairing 100 Inch TV 45Psi - 75Psi Working Pressure


 

 

ASCEN technology co.,ltd specializing in the SMT automatic equipment and provide the automatic solution for the smart factory for save more producing cost.

Contact Details

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Tel/Whatsapp:13377777085

Email:info@ascen.ltd

Skype:supplier889

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